HOW TO CUT PLEXIGLASS SHEETS

Syed Ali Mujtaba Jaffary
4 min readAug 21, 2019

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How to Cut Plexiglass sheets safely is a question that has passed through people’s minds at one point or another. Plexiglass is one of the most popular materials of the21st century. It’s a thermoplastic with one of the highest strength to weight ration thus making it a necessary element in the world of construction today.

Because of its high light transmittance and heat-forming nature without losing optical clarity, it’s used in several industries which utilise it to its maximum potential. However, Plexiglass isn’t just made for industrial and construction uses. As such, regular Joes are looking into how to cut Plexiglass so that they can embark on various home projects involving the material.

Because of the way it looks and operates, a lot of people are using it as a replacement for glass in various projects to create unique products that have all the advantages that come with glass and none of the disadvantages such as being brittle.

how to cut plexiglass
HOW TO CUT PLEXIGLASS

As such, people need to know how to cut this unique material into pieces that are manageable and easier to work with. As previously mentioned, this is a potent compound which goes to say that it cannot be simply cut into pieces and used. It needs some knowledge on how to cut it safely so that there are no incidents during the process. Without further ado;

TIPS FOR BEST CUTTING METHODS OF PLEXIGLASS SHEETS

CUTTING PLEXIGLASS WITH A JIGSAW LIKE A PRO

The jigsaw is one of the most popular tools in the world today. Given how much the machine can do, it’s no surprise then that a lot of people who like working with their hands have it in their tool shed. While working with this tool and especially with Plexiglass, there are a few safety precautions that people must take.

This means wearing protective clothing as required. Since Plexiglass has a melting point of 320 degrees. As such, many power tools can’t cut it right because they emanate high amounts of heat which end up destroying the material instead of cutting it right.

The procedure of how to cut Plexiglass with a jigsaw starts with clamping it down onto the workbench but leaving some space between it and the bench to navigate during the cutting process. You will then make a line on the film paper go about the whole process of cutting.

Once you have it marked out, put on your protective glasses and line up the target so that all you have to do now is indicate where to begin and finish. While cutting with a jigsaw, it’s imperative to cut slowly but on the correct path. It’s essential always to have full control of your saw so that it doesn’t cause you to harm or reduce the wrong way.

CUTTING PLEXIGLASS ON A TABLE SAW WITHOUT MISTAKES

How to Cut Plexiglass with a table saw has been a question many people have asked themselves or even gone to the internet to find the answers. The truth is, the table saw is probably one of the best tools you can use for their endeavour. First, we never forget about safety. Wear your protective gear and let’s get to work.

First, we measure the Plexiglass we need to cut and then choose the tool which will be used for the cutting. This material is available in hard and soft varieties. If it’s sweet, choose a blade with fewer teeth and if it’s hard, do the opposite.

Our goal here is to keep the resulting friction under the heat needed to melt Plexiglass. Once you have it, turn on the saw and feed the Plexiglass slowly in there. If the piece of Plexiglass starts to chip, stop and switch the blade to one that has more even edges.

During this process, it’s essential to account for the thickness of the blade so that you do not end up with something narrower than what you had in mind.

HOW TO CUT PLEXIGLASS IN A PERFECT CIRCLE

One of the most popular shapes to cut Plexiglass apart from rectangles and squares is often in circles. Learning how to cut Plexiglass safely takes time and patience because of how easy it is to mess it all up during this process.

First, we make sure that the backing paper is still attached during the cutting process because it will reduce the amount of splintering and scratching allowing for a more seamless cut. Ensure you highlight the areas to be cut with masking tape so that you don’t go outside the lines. Read More…

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Syed Ali Mujtaba Jaffary
Syed Ali Mujtaba Jaffary

Written by Syed Ali Mujtaba Jaffary

I am a professional writer. I love to writes for blogs, I love to write on different topics. https://www.onmypost.com/

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